Bagasse Tray

What Is Bagasse Tray

Bagasse is a by-product of sugar production. Bagasse is the fiber that remains after extraction of juice from sugarcane. The remaining fiber is pressed into forms in a high-heat, high-pressure process using considerably less energy compared with pulping wood for paper products.Food trays made from bagasse are thicker and more rigid than traditional paper or plastic trays. They have ideal thermal properties for hot, wet or oily foods. You can even microwave them for 2-3 minutes.

Why choose us

01/

Continuous strong supply capacity
Zhuli Intelligent Control Co., Ltd has four fully intelligent production lines with total 20sets of intelligent production equipments, greatly saving labor costs and improving production efficiency.

02/

Customers first service idea
Our service runs throughout the whole production process from the pre-sales, product design, production and after-sales.

03/

Rich Experience

Own mold making department, strong research and development team, providing technical support, troubleshooting, and maintenance services.

04/

One-stop Solution

We are factory, any problems that occur will be quickly shared with the team and solved.

Bagasse Tray: A Sustainable Alternative

Bagasse trays are made from the fibrous residue left after sugarcane stalks are crushed to extract their juice. This byproduct, known as bagasse, is usually discarded or burned. However, it can be transformed into a valuable resource by converting it into biodegradable food trays.

The Benefits of Bagasse Trays
Using bagasse trays offers several advantages over traditional plastic or Styrofoam containers. Firstly, they are completely biodegradable and will naturally decompose within a few months, reducing waste in landfills. Secondly, bagasse trays are microwave and freezer safe, making them convenient for both heating and storing food. Additionally, these trays have excellent insulation properties that keep hot foods hot and cold foods cold for longer periods.

A Positive Impact on the Environment
By choosing bagasse trays over conventional packaging options, we can significantly reduce our carbon footprint. Bagasse is a renewable resource that requires minimal energy to produce compared to plastic or Styrofoam alternatives. Furthermore, its production does not contribute to deforestation since it comes from sugarcane waste rather than trees.

Bagasse trays provide an eco-friendly solution for food packaging without compromising on functionality or convenience. With Qiaowang' range of compostable bagasse food trays available in various sizes and designs at competitive prices, individuals and businesses alike can make sustainable choices while enjoying their favorite meals guilt-free.

Are Bagasse Trays Good Choice for Food Packaging?

Bagasse trays are made from a renewable resource. This product can be made from plant-based materials rather than using plastics or packing paper.
Bagasse is the waste matter that results from sugarcane processing. The juice is removed from the original plant through pulping, and the fiber remains are regarded as Bagasse.
Sugarcane bagasse is a non-wood fiber. It's flexible and lightweight.
The great thing about this product is the quality of raw materials used in trays production. It is not contaminated with chemical additives, dyes, and adhesives.

Benefits

Designed to be 100% recyclable when finished
Designed to be 100% compostable and biodegradable
Maximum stiffness and durability. Able to withstand the rigors of daily use in an outdoor environment.
You can use a bagasse tray in cooling and warming food materials either in the refrigerator and oven.
Able to withstand water and grease stains.

Features

Bagasse trays are made from a sturdier, more durable material than typical paper or plastic trays.
Their thermal conductivity makes them ideal for keeping foods warm and moist.
Highly resistant and able to withstand temperatures up to 95° Celsius
Doesn't break down like other compost materials. It is only after several weeks of exposure to the elements that this material begins to decompose.

The manufacturing process of Bagasse Trays
The process you can use to manufacture bagasse trays is listed below:

Soaking the bagasse pulp board and pumping through a hydraulic press. Then, it goes into a mixing tank and will add water and oil in a formulator, and later it goes on to a forming machine, which dewaters the pulp.
Forming is converting an intermediate product (made out of pulp or paper) into a finished product. Forming is used to cool and solidify the pulp. The process involves loading the paper into either heated or cooled molds (or presses) and then removing the product from the mold.
Steam-assisted drying is an intensive method that utilizes steam for drying. It can minimize the amount of time and energy spent on drying, allowing for a more efficient process to enhance environmental sustainability.
A precision machining center takes out the product from the machine. The product is then moved into a trimming station, where it's carefully trimmed and sterilized for quality assurance.
Now the product is ready for shipping or storage.

Bagasse Tray Specifications
Bagasse tray is available in all desired sizes depending upon your needs. They are usually available in small, medium, and large sizes.

Cost of Bagasse Tray
The cost of the bagasse tray depends upon several factors.
These factors include the size of the tray, shape of the tray, quality of material used in manufacturing, durability, moisture resistance, temperature resistance, and much more.
The cost of multiple compartment bagasse trays lies in the range of $0.25 to $0.45 per piece.
The cost of an environmentally friendly biodegradable bagasse rectangular bagasse tray varies from $0.13 to $0.16 per piece.
While the price of PLA Coated bagasse tray usually lies in the range of $0.019 to $0.05 per piece.

Compartment Bagasse Tray
The multiple compartments are designed to be used with Bagasse Tray.
You can put cold food, children's beverage, sweets, fruit, and other odds and ends into the five individual sections.

Color Options
Bagasse tray is available in various colors, including white, off-white, brown, green, black, etc. You can choose any color depending upon your needs or product requirement.

Conclusion
The sugarcane bagasse tray is an innovation that is becoming the standard packaging for the fast-food industry and many others who use this product. The tray is made from 100% natural bagasse, produced from leftovers of the juice-making process.

We Bring You the Versatile Application of Bagasse Tray

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Versatility at Its Best
Our bagasse trays are incredibly versatile, making them suitable for various applications. Whether you need a tray for fruits, vegetables, or meat, our 235mm rectangle compostable tray is the ideal choice. Its ample size and sturdy structure allow it to accommodate a variety of food items, ensuring that your products are securely packed and presented professionally.

Furthermore, the customization options we offer give you the freedom to design your own tray, making it a perfect fit for your brand. From the design of the product itself to the printing of stickers and cartons, we can help you create a personalized packaging solution that aligns with your unique branding requirements.

Sustainability Comes First
As a socially responsible company, we prioritize environmental sustainability in all our offerings. Our bagasse trays are made from natural sugarcane fiber, ensuring they are fully compostable and biodegradable. By choosing our bagasse trays, not only are you opting for a practical packaging solution, but you are also taking a step towards reducing plastic waste and supporting a greener planet.

Customization for Your Brand
We believe that packaging is an essential component of brand identity and recognition. With our bagasse trays, you have the opportunity to customize your packaging to reflect your unique brand aesthetics. Not only does customization enhance brand visibility, but it also helps create a memorable experience for your customers. Stand out from the competition and leave a lasting impression with our customizable bagasse trays.

Make a positive impact on the environment and elevate your brand image with our compostable bagasse trays. With options for design customization and a dedication to sustainability, together, we can create packaging solutions that reflect your brand values and contribute to a greener future.

Why Use Bagasse Trays?

These are manufactured from plant-based materials derived from natural and renewable sources and help reduce waste in landfill as they will degrade naturally.

The Versatility of Bagasse Trays
Bagasse trays are not just limited to parties and events. They can be used in various other settings as well. Whether you're hosting a picnic in the park or organizing a food stall at a local fair, bagasse trays will come in handy.
These trays are sturdy enough to hold heavy food items without bending or breaking, making them ideal for outdoor gatherings where durability is key. Plus, their compostability ensures that they won't harm the environment once disposed of.

A Sustainable Conclusion
In conclusion, if you're looking for an eco-friendly alternative to plastic trays that doesn't compromise on functionality or style, bagasse trays are the way to go! With Qiaowang's wide range of options available, you'll find the perfect tray for any occasion.

Why use Bagasse food packaging?
For those in the catering and food service sector, Bagasse food boxes and trays are great environmentally friendly alternatives to traditional foam food boxes. As Bagasse is made from organic waste material from the world's largest Sugarcane growing crops, it reduces our carbon footprint.

Key benefits include

Plastic-FREE
100% Biodegradable
Compostable
Recyclable
Grease-proof
Freezer safe
Microwave safe
Sustainability - Produced from renewable sources

Bagasse and its Application

What is bagasse? Bagasse is the remnant of sugar cane trunks. Their characteristic of bagasse is the fiber that can be extracted from the sugarcane and are agricultural residues from the sugar industry.
The applications of bagasse are shown as follows:

Used as a fuel for generating electricity
Bagasse is a by-product of the sugarcane crushing process. Bagasse is flammable, it consists of the main elements carbon, hydrogen, oxygen and nitrogen. It has a low heating value which is suitable for use as a fuel for generating electricity.

Food packaging
Food packaging made from bagasse pulp is friendly with users and the environment which is a product of biotechnology that uses waste materials such as bagasse left over from the sugar industry. Because Thailand is the world's largest sugar producer. As a result, there is a lot of bagasse left over from the production, so it can be used as a food packaging instead of foam boxes that cause environmental and human problems.
Although the bagasse packaging is human and environment-friendly, it still not very popular in Thailand. While in Europe, America, or Japan, bagasse packaging is more popular than foam because it is safer for consumers, but costs about twice the price of foam. If the government dominantly supports the use of bagasse packaging, it could be the lower packaging costs.

Ethanol
Bagasse pulp can be used to produce ethanol due to the increasing price of molasses (3,000 – 3,500 baht / ton, 2020 AD), resulting in higher ethanol production costs. If it is not a sugarcane crushing factory that has raw materials from molasses, it may be difficult with ethanol production costs. As a result, many energy industries are turning to sugarcane bagasse to produce ethanol, which is more cost-effective.

Used to produce medium density fiberboard
Bagasse can be used to produce medium density fiberboard which can increase the value from bagasse around 400 times. Bring the bagasse, especially the long fiber pulp, crushed it like cotton wool. Mix the glue and chemicals with the bagasse together into the dryer. After that, transfer into a compress machine with a steam and heat. Finally, medium density fiberboards are obtained.

Paper
Bagasse can be used to produce pulp for paper industry. Although there are few paper mills from bagasse pulp in Thailand, because most paper mills use eucalyptus wood as main raw material. However, it is very popular in other countries, especially Brazil.

Advantages of Utilizing Sugarcane Food Containers

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In the realm of packaging, sugarcane food containers possess a multitude of benefits that render them a most commendable choice. Primarily, their biodegradability and environmental friendliness set them apart. Unlike their conventional plastic counterparts, sugarcane containers gracefully decompose over time, thereby lessening their impact on landfills and the delicate ecosystem. Moreover, sugarcane stands as a renewable and sustainable resource. Its rapid growth allows for multiple harvests throughout the year, endowing it with an abundance and reliability that makes it an ideal source for food packaging. Furthermore, these containers, crafted from natural fibers, are entirely safe for housing sustenance. Devoid of any pernicious chemicals that may seep into the food, they present a healthier option for both consumers and the environment. Lastly, the insulation properties of sugarcane containers are truly remarkable, particularly when it comes to preserving the temperature of hot and cold victuals. By maintaining the desired heat or chill, they ensure a superior dining experience for all who partake.

Different Types of Sugarcane Food Containers Available
Oh, how delightful it is to discuss the various types of sugarcane food containers that have gained such popularity in our modern times! These sustainable alternatives to the traditional plastic and Styrofoam containers are truly a marvel. Made from bagasse, a byproduct of sugarcane processing, these containers possess the rare qualities of being both renewable and biodegradable.
Allow me to expound upon the different types of these eco-friendly containers that cater to a wide range of food service needs:

Plates and Bowls
Among the most sturdy and versatile of sugarcane food containers are the plates and bowls. They are perfectly suitable for serving a variety of hot and cold foods, ensuring that one's culinary desires are met with utmost satisfaction. What's more, these remarkable containers are microwave-safe and can withstand high temperatures, making them an ideal choice for both domestic and commercial use. The fact that they are compostable and biodegradable further adds to their appeal, as they offer a guilt-free alternative to the conventional plastic or paper plates. Whether it be a grand picnic, a joyous gathering, or a simple everyday meal, these sugarcane plates and bowls are the epitome of practicality and sustainability.

Takeout Containers
Now, let us turn our attention to the ingenious design of sugarcane takeout containers. These remarkable creations are specifically crafted to securely hold a wide range of delectable food items, ensuring that the flavors and freshness are preserved during transportation. From delightful sandwiches to vibrant salads and even piping hot entrees, these containers are a testament to their versatility. To further enhance their functionality, they often come with a lid, providing an extra layer of protection. Leak-resistant, stackable, and microwave-safe, these sugarcane takeout containers have become the preferred choice for esteemed restaurants, charming food trucks, and various food delivery services. Truly, they are a marvel of convenience and sustainability.

Cups and Lids
Oh, the joy of sipping a hot cup of coffee or a refreshing cold beverage from a sugarcane cup! These cups, my dear readers, are a sustainable option for serving a wide array of beverages. Sturdy and insulated, they possess the remarkable ability to withstand high temperatures, making them the perfect vessel for a steaming cup of tea or any other hot drink that one desires. Furthermore, they are often accompanied by matching lids, ensuring that spills are prevented and convenience is provided to those who are always on the go. And do not fret, for these sugarcane cups are compostable, allowing them to be disposed of in commercial composting facilities. Truly, they are a testament to both elegance and sustainability.

Food Trays
Lastly, let us not forget the versatile sugarcane food trays that have become a staple in cafeterias, fast-food chains, and various food service establishments. These trays, my dear readers, are designed to hold a variety of delectable food items, ranging from succulent burgers to crispy fries and other delightful snacks. Durable and grease-resistant, they are the epitome of practicality. Moreover, their ability to be easily stacked ensures efficient storage, a quality that is highly valued in any food service establishment. By opting for these sugarcane food trays, one not only reduces their environmental impact but also embraces a more sustainable approach to food service. They are truly a marvel of ingenuity and eco-consciousness.

Our Factory

At present, Zhuli Intelligent Control Co.Ltd has four highly intelligent production lines with total 20 sets of intelligent production equipments, the annual production capacity of 10000 tons can be achieved. It includes forming machines, rail robot, cutting machine, inspection and packaging machine, AGV intelligent handling car, etc. There is no direct contact with the human body during the production process to ensure the products safer and healthier.

FAQ

Q: Are bagasse products safe?

A: Natural, safe, and extremely renewable, bagasse is made from a plant fiber waste product left from the processing of sugarcane, sorghum, or agave. This makes it one of the most eco-friendly materials on the planet.

Q: Why is bagasse better than plastic?

A: Plastic waste is a major contributor to landfill and ocean pollution. It does not biodegrade, and single-use plastic products often end up in the environment, where they can harm wildlife, marine life and ecosystems. Bagasse, on the other hand, is biodegradable and does not contribute to landfill or ocean pollution.

Q: Is bagasse eco-friendly?

A: Is Bagasse Compostable? Being both Biodegradeable and Compostable, it's seen as the most environmentally friendly material currently used in the foodservice industry. Offering a great alternative to products like Polystyrene Containers.

Q: Is bagasse food grade?

A: 100% Food Grade and Non-Toxic.

Q: How do you dispose of bagasse?

A: Since the products are made from sugar cane, they can be disposed of in the organic waste bin in a sustainable and environmentally friendly manner. If you have a garden, you can also compost the products yourself. Within 8 weeks, the bagasse tableware produces humus, which you can use as a basis for new plants.

Q: How much does bagasse cost?

A: Please note that overflow bagasse are sold in different prices: bagasse, in pressed square of 60*60*60cm, is 40.49USD/ton, and in the bulk form it is 16.20 to 19.44USD/ton. For pellet making, the bulk bagasse are good enough for us.

Q: How long does bagasse take to decompose?

A: 60-90 days
Bagasse is 100% compostable and it biodegrades in 60-90 days. Through the use of this product, you are contributing to a sustainable planet. Bagasse is a tree-free readily renewable resource and provides a superior alternative to petroleum derived products.

Q: Can bagasse replace plastic?

A: Overall, biodegradable plates made from Bagasse pulp are a promising alternative to traditional plastic plates. They are environmentally friendly, safe for human health, and cost-effective to produce.

Q: What is the shelf life of bagasse?

A: Bagasse products made from non-wood fibers, have no maximum shelf life. Our PLA products should be stored in a cool dry area to achieve maximum life expectancy 2 + years.

Q: Can you bake with bagasse container?

A: Bagasse products can tolerate heat upto 200 F. So, they are oven safe ONLY up to 200 F. We do not recommend that Bagasse/sugarcane products are to be used in ovens with extremely hot temperature.

Q: What are the advantages and disadvantages of bagasse plates?

A: Bagasse plates are compostable
Bagasse plates are the best compostable plates. Plastic plate material is Styrofoam. The main drawback of styrofoam is that it is really difficult to degrades. Plastic plates will take up to 400 years to degrade, it is bad for environmental sustainability.

Q: Why is bagasse better than plastic?

A: Plastic waste is a major contributor to landfill and ocean pollution. It does not biodegrade, and single-use plastic products often end up in the environment, where they can harm wildlife, marine life and ecosystems. Bagasse, on the other hand, is biodegradable and does not contribute to landfill or ocean pollution.

Q: How do you dispose of bagasse plates?

A: Since the products are made from sugar cane, they can be disposed of in the organic waste bin in a sustainable and environmentally friendly manner. If you have a garden, you can also compost the products yourself. Within 8 weeks, the bagasse tableware produces humus, which you can use as a basis for new plants.

Q: Where can we find bagasse?

A: Bagasse is the pulpy material that is left after the sugarcane has been processed and squeezed out of its juice. You can probably see these in markets where local vendors sell fresh sugarcane juice.

Q: Are bagasse plates recyclable?

A: Bagasse plates are the ultimate fast food packaging option for those looking for high quality, recyclable, biodegradable and microwave-friendly materials to provide the best takeaway service.

Q: Is bagasse bad for the environment?

A: Large scale sugarcane bagasse storage in uncovered stockpiles has the potential to result in adverse impacts on the environment and surrounding communities through hazards associated with nuisance dust, groundwater seepage, spontaneous combustion and generation of contaminated leachates.

Q: Is bagasse flammable?

A: Bagasse, the fibrous matter that remains after the extraction process from sugarcane, is still a valuable resource to the Sugar Milling Industry, since it may be used to generate electricity or as a building material. However, it is vulnerable to spontaneous combustion during storage.

Q: What is the best use of bagasse?

A: Bagasse is suitable for both hot and cold products, making it very useful for food packaging and tableware. Additionally, it can be put in the freezer and the microwave. It's water-resistant and suitable for greasy foods and hot applications (up to 120℃).

Q: Is bagasse waterproof?

A: The fibrous nature of bagasse creates a network structure that helps to prevent water from easily seeping through. However, it is important to note that while sugarcane bagasse products exhibit water resistance, they are not completely waterproof.

Q: Is bagasse a bamboo?

A: Bagasse mulch is a byproduct of sugarcane plant stalks after harvest. Like Bagasse, bamboo mulch is formed after juice has been removed from the sugarcane or bamboo stalk, and is a product that would traditionally be thrown out and regarded as waste.

As one of the leading bagasse tray manufacturers and suppliers in China, we warmly welcome you to wholesale discount bagasse tray in stock here from our factory. All customized products are with high quality and low price.

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